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850 Gearbox

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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manovlov
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850 Gearbox

Post by manovlov »

Hy Buddies,

My workshop begins to let me have enough room to work on my car properly. I have a question on the gearbox. For reminder, my 850 is from 02/1995 - Petrol - LW5502 - 2.5 L 20 V 170 HP.

The box makes a bit noise in first and second gear. I hear a crunching roll. I have in mind to extract the block engine with the gearbox and take the opportunity to replace some stuff ( gearbox, sub frame, rear engine mount, to control the steering rack, to clean the engine bay, to control rust, some paint maybe...).

As you can see on the board, my engine is not named, it only speaks about B 52XX.
What do the numbers between slashes mean ?
Which gearbox should i find to replace mine ?
A more recent GB (from 1995- 1996-1997, V70 1998) could fit ?

To refurbish the original GB would cost approximately 1300 $. My idea is to to inject this money rather in new OEM parts first, including another GB (expecting it will be ok) lambda sensor, PCV, hoses, heater core, radiator etc....).

Thanks to those who will share their knowledge.

Manov
850 Gearbox specificities.jpeg
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1995/02 850 GLT 2.5 170 Petrol M56

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abscate  
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Post by abscate »

The numbers are the rear axle ratio, or the final drive ratio in Anglais

Number of rotations coming from the gear box : a single turn of the rear wheels

A higher number means quicker acceleration ,a lower number gives better fuel economy.

You can calculate the total drive ration of engine revs to wheel revolutions by multiplying the gear ration and final drive ratio.

Your new homework…why is an automatic final drive ratio so much lower than a manual drive ratio?
Empty Nester
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manovlov
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Post by manovlov »

... because the automatic gearbox uses belt and no cam ?
1995/02 850 GLT 2.5 170 Petrol M56

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Post by abscate »

No direct drive clutch. The fluid torque converter allows the engine revs to not match the wheel revs, unlike a manual transmission , so the rear end can be lower ratio
Empty Nester
A Captain in a Sea of Estrogen
1999-V70-T5M56 2005-V70-M56 1999-S70 VW T4 XC90-in-Red
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manovlov
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Post by manovlov »

Ok, i will study that more precisely. To come back to my question, as the GB is a M56, any GB stamped M56 will get then ?
1995/02 850 GLT 2.5 170 Petrol M56

scot850
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Post by scot850 »

On a front wheel drive car, the differential is built into the transmission. So, if you want an easier life, I would look at trying to find a matching transmission with the same ratios as yours.

I have to say I am surprised they had different ratios for the manual transmission/differential.

You could have your transmission rebuilt but I think I recall this is your daily car so down time to allow that to happen is probably not an option.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
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1997 Volvo 850 SE NA - Went to niece in California - Sold
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Chuck W
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Post by Chuck W »

I don't think there are many "repair" parts available for the M56 transmissions, at least that's what I've seen mentioned.
'97 854 T5 - Manual Swap/M4.4/COP/NA cams/P2R Brakes/16T/ chassis bracing/ XC70 nose swap
'97 855 GLT - Hers. RN swap/16T/COP/VVT/exhaust/302s/Flashed M4.4/ chassis bracing/ 2 kid seats
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manovlov
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Post by manovlov »

scot850 wrote: 24 Oct 2022, 10:54 On a front wheel drive car, the differential is built into the transmission. So, if you want an easier life, I would look at trying to find a matching transmission with the same ratios as yours.

I have to say I am surprised they had different ratios for the manual transmission/differential.

You could have your transmission rebuilt but I think I recall this is your daily car so down time to allow that to happen is probably not an option.

Neil.
Obviously, it's my daily car, but i gp to work by foot. So, to have it in a garage for a couple of week is not an issue.
1995/02 850 GLT 2.5 170 Petrol M56

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manovlov
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Post by manovlov »

Chuck W wrote: 24 Oct 2022, 11:57 I don't think there are many "repair" parts available for the M56 transmissions, at least that's what I've seen mentioned.
I'm afraid you may are right. But how to know this more level detail when i will buy another one ? In general, people write in their classified ad "M56", manual or automatic that's all. Where to find the precision ?
1995/02 850 GLT 2.5 170 Petrol M56

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Clemens
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Post by Clemens »

Chuck W wrote: 24 Oct 2022, 11:57 I don't think there are many "repair" parts available for the M56 transmissions, at least that's what I've seen mentioned.
As it looks, the only parts available are the bearings (I have a list of them if someone needs them) and the seals. Syncro rings are not available, and nothing else.

Any M56 will fit any 850. The turbo M56s are said to have a strengthened 3rd gear according to german speed freaks. Swedespeed frequent swappers in the US claim there is no difference. But for a NA car, it doesn't really matter. One important thing though: from 96 onward the vehicle speed was calculated via ABS, before that there was a speed sensor in the tranny. So you need a 92-95 tranny for your cruise control to work.

Your flag indicates you are from Europe. If this is true, try bildelbasen.se (i hope i typed the name correctly, if not google will help) for sourcing a used tranny. Bildelbasen is a network of scandinavian junk yards, they have tons of Volvo parts listed. My m56 out of a running 96 T5M was less than 400 Euro including shipping, if I recall correctly. And this is a good price for Europe.

If you want to get the swap done fast, get a used tranny, replace the bearings and seals while you're at it (or have a shop replace the bearings for you) and then swap everything over.

If syncro rings are shot, you need to get ones out of a working M56. You supposedly can use them out of any M56.
Summer: 1996 855 R
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