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850r failing emissions miserably (HC and CO) Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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JayPea44
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Re: 850r failing emissions miserably (HC and CO)

Post by JayPea44 »

scot850 wrote: 26 Jan 2023, 08:02 Just so you know, the MAF (depending on part number if it ends 107 on the Bosch number) is now only available from Volvo.

You may need to find a used one. If you have no luck with that I have a few including one that was run in a car for 4 weeks.

Neil.
OK thanks for the info, I'll check out the number. I was gonna pull out the maf as it's easy to get to and inspect it anyway.

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Clemens
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Post by Clemens »

matthew1 wrote: 25 Jan 2023, 17:04

They actually pulled the red/yellow/green/blue line one from MVS... I made (color coded) that probably 17 years ago :D

viewtopic.php?t=6941


vacuum-hose-diagram-850.jpgvacuum-lines.jpg
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Post by scot850 »

Only clean the MAF with MAF cleaner and don't soak it. I use an old toothbrush with MAF cleaner to clean the plastic mesh guard and a soft cloth for the rest then let it sit and drain out and residue.

Good luck!

Neil.
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JayPea44
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Post by JayPea44 »

Ok, more digging has been done and boy did I find some cracked hoses. I've attached some pics of some hoses that are cracked and look suspect. I think the new PCV hoses will take care of a few, but for the others I'll need to figure out what I need and get some length of hose and cut it. I also need some elbows, pretty sure I saw an elbow kit on IPD.

Hoses
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These didn't look cracked but did look questionably put together to me
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Also - the loose connecter under the fresh air intake. I can't see where it would plug in... Bit lost there. I also found a couple of other connectors, one that was disconnected and hanging lose, and the other was connected to something (looks like some kind of termination) but was also just stuffed into a hole and not tied down. Does anyone know what these are/are for?

Original loose connector, any ideas?
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2 other connectors - they look the same connection but one is open, the other was swinging in the wind connected to some kind of terminator thingy, both were found in the drivers sid front area next to the charcoal cannister (if that what that can is down there)
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If anyone knows what these are I'd love to know...

Next steps are to get some hoses. Think I've found a good resource of the lengths I need, here: viewtopic.php?t=87490

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Post by JayPea44 »

scot850 wrote: 26 Jan 2023, 13:40 Only clean the MAF with MAF cleaner and don't soak it. I use an old toothbrush with MAF cleaner to clean the plastic mesh guard and a soft cloth for the rest then let it sit and drain out and residue.

Good luck!

Neil.
Thanks for the heads up!

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Post by Oly850 »

High CO (carbon monoxide) is a failed catalyst. It’s job is to turn CO into CO2 and water vapor. Your front O2 sensor adjusts your fuel / air mix, the rear O2 sensor makes sure the catalyst is working. It may be that there isn’t any matrix left in your cat, they rattle when old and fools knock out the innards instead of replacing it. If it sounds hollow, it is.
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Post by matthew1 »

My fix for cracked elbows in the vacuum line system. This one specifically addresses the infamous P0172 elbow.

Image
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JayPea44
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Post by JayPea44 »

matthew1 wrote: 26 Jan 2023, 14:23 My fix for cracked elbows in the vacuum line system. This one specifically addresses the infamous P0172 elbow.

Image
Amazing, thanks - I guess the length doesn't matter all too much, just the diameter. I'll head to the hardware store and pick up some hose/pipe.


ALso. I hope its not the cat - I'm having a hard to impossible time finding one that is a direct fit that can be used in Colorado.

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WhatAmIDoing
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Post by WhatAmIDoing »

JayPea44 wrote: 26 Jan 2023, 14:02
scot850 wrote: 26 Jan 2023, 13:40 Only clean the MAF with MAF cleaner and don't soak it. I use an old toothbrush with MAF cleaner to clean the plastic mesh guard and a soft cloth for the rest then let it sit and drain out and residue.

Good luck!

Neil.
Thanks for the heads up!
I wouldn't even risk touching the MAF element with anything. Just spray it and let it dry.
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Post by hausmeister »

JayPea44 wrote: 26 Jan 2023, 14:02
If anyone knows what these are I'd love to know...

1st pic: Fuel line, please replace ASAP
2nd pic: some vacuum/evap elbow
3rd pic: all look like they should be replaced
connector: cannot say, could be anything, possibly headlight motor or wiper or whatever
last connector: looks like a temp sensor possibly, ext. temp, coolant temp, brake reservoir have similar connectors if I'm not mistaken.

Also strongly agree with what was said: O2 might not throw a code. Cat could be bad.
Replacing all vac lines is a start, I'd get a boost/vacuum gauge to see what is going on (if there is any change), but I doubt it is the fix. I had all kinds of leaks on my 850, emissions were fine. Once the leak is bad enough and the idle control can't compensate the car won't run good or at all, in my experience. For sure the easiest thing to fix and start with.
Also doubt MAF, as I think it would run bad, but I am also just guessing here. Maybe you have multiple issues that have various degrees of influence on the issue...
850 T5-R '95 auto Image

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