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What gauge wire for a 20A fuse?

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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AlanS
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What gauge wire for a 20A fuse?

Post by AlanS »

I have to rewire the wires going to/ from the fuse box re: my radio. It's the 20A fuse that is accessible when you open the driver's door. It's a complicated issue, but I need to add an in-line 20A fuse. Do I need to consider the gauge wire I use to add a 20A fuse? I ordered a fuse holder with attached wire and it was 12g...very thick, not very pliable to route around things. What gauge wire would be appropriate for use with a 20A fuse? Don't ask about the 'issue'...This will correct it.

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br0dy519
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Post by br0dy519 »

Electrical code here states 12 gauge for a 20 amp breaker, not sure how that translates to 12V dc in automotive land. Stranded wire would make bends easier. I would think if you're adding a fuse in-line, just splice it in somewhere convenient on the existing wire.
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Post by abscate »

14 AWG or 12awg depending on the wire run.

Here is the chart , note two things

Length is total length, or 2x the piece of wire you cut to run to the load.

10% non critical circuit are resistive loads and lamps

Electronic stuff needs the 3% critical rating

Reference Blue Sea Inc wiring load chart
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Post by volvolugnut »

It is best to always use stranded wire for all automotive applications. Solid wire will work harden with vibrations and may break. I have purchased automotive blade type fuse holders with stranded wire ends. Some even have water seal caps over the fuse.
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Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
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Post by abscate »

Lug is 100% on point , thanks for catching that. One of the few times it is good to be stranded
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