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P80 P2 Subframe Bushing installation with pictures 3507923

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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Blacklab467
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Re: P80 P2 Subframe Bushing installation with pictures 3507923

Post by Blacklab467 »

Yeah, the fronts have that big washer.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

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Post by BlackBart »

Blacklab467 wrote: 19 Dec 2020, 13:13 I thought as I did the first one that I was in over my head and would need a press or something to get the new one in….
This is where I am. I can’t get the first one to start straight with hardwood on a jack. I jacked the weight of the car on that bushing and it started to distort. I got it close enough to the body to start a bolt and sucked it up but it went sideways. There’s grease on the bushing and steel opening.
Last edited by BlackBart on 04 Jul 2025, 15:02, edited 1 time in total.
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Blacklab467
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Post by Blacklab467 »

Put some grease on it and try, if not, just use the bolt and washer as a press. I didn't have much luck getting it started with a jack either and certainly not straight. It'll straighten out as you suck it in with a bolt. You will have to remove one of the front subframe bolts to get yourself a washer.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

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Post by Blacklab467 »

Sorry I didn't fully read your post. Take a plastic or dead blow hammer to get it straight, then suck it in with the bolt.
2003 XC 70 (sold)
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Post by BlackBart »

OK, I’ll give it another try. Got frustrated and moved on to the rear motor mount, which WILL NOT COME OFF the aluminum bracket.

I got a washer off the front, using that, thanks. I may have scored the steel opening with the bit when drilling out the plastic. I’ll take a round file and maybe a Dremel with a drum and smooth that up. The lip on the plastic may be catching on that.
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Post by BlackBart »

IMG_8727.jpeg
IMG_8728.jpeg

The threaded hole is off-center of the subframe hole.
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Post by BlackBart »

I think it’s grabbing at the cut in the lower subframe hole. I spun the bushing 180, catches at the same spot.
IMG_8730.jpeg
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Blacklab467
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Post by Blacklab467 »

If I was there in that last picture I would beat the side of the bushing with a plastic mallet or a chunk of 2by4 and a hammer to get it started straight.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

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Post by BlackBart »

I tried to push inward on the plastic to get it to pop in. I felt like I was about to split it. I backed it out again.

<EDIT>……..POUND in on the plastic. 1/2” extension, blunt chisel, dull crowbar, with a ball peen and a dead blow.
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Post by abscate »

How far away are you from subframe removal ? On the bench, with a press, I bet this job is a snap and a pop.
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