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240 B230 crank pulley

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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markvt
Posts: 89
Joined: 14 September 2006
Year and Model:
Location: Vermont-Florida

Post by markvt »

Bill,
Thank you very much for the sources of information. My Bently Service manual along with some other people led me to believe that the the crank and puley had a separate "key" that could have fallen out. Now I know that it is actually a piece that is not. Also, I like some of the ideas suggested for holding the pulley and being able to turn the attaching bolt.
Thanks again, Mark
1992 240 GL

1966 Sunbeam Tiger

markvt
Posts: 89
Joined: 14 September 2006
Year and Model:
Location: Vermont-Florida

Post by markvt »

Bill,
Got the crank pulley back on correctly. I hated to spend the money on the pulley tool so I used a piece of scrap 1/4" steel stock and cut two fork like projections in it that fit into 2 holes on the pulley. I then held this piece of metal with an 18" pipe wrench. Could loosen and tighten the crank bolt with no trouble at all and the pulley never moved.
Mark
1992 240 GL

1966 Sunbeam Tiger

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billofdurham
MVS Moderator
Posts: 6507
Joined: 2 February 2006
Year and Model: 855, 1995
Location: Durham, England
Been thanked: 5 times

Post by billofdurham »

Thank you for the update.

"Improvisation is a necessary attribute of the good DIY person". One of my late father's many sayings.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

wojeepster
Posts: 259
Joined: 15 November 2005
Year and Model:
Location: Hendersonville, NC

Post by wojeepster »

fcpgroton has them for $44, I payed a volvo mechanic $20 and got one.

hiflier
Posts: 1
Joined: 15 July 2018
Year and Model: 1992 740
Location: Arkansas

Post by hiflier »

I've been reading these posts re: Crank pulley/crankshaft keyway & apparently there seems to be enormous confusion about this subject. What this guy is talking about is: There is a keyway machined on both the crank pulley as well as the end of the crankshaft. The purpose of these keyways is to prevent the pulley from sliding around the crankshaft end. There is a KEY that fits these 2 keyways. It's a very odd key & for the life of me, I CANNOT FIND A REPLACEMENT. There is NO Volvo dealer that has a pic of it in their parts books. Be advised, this has NOTHING to do with ANY of the pulleys, gears, belts, etc. that comprise the timing system of these models. It has ONLY to do with securing the crank pulley to the crankshaft. If ANYONE knows where I can buy this key, please post the data. Thanks. Ric

lummert
Posts: 1381
Joined: 29 January 2008
Year and Model: 760 1988
Location: Portland Indiana, USA
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Post by lummert »

The B230 crankshaft keyway fits the crankshaft timing sprocket. The timing sprocket has a front tab that aligns with the rear of the crankshaft pulley.
1988 Volvo 760 Turbo Wagon

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93Regina
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Year and Model: 93:240/940
Location: Sunflower State
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Post by 93Regina »

hiflier wrote: 15 Jul 2018, 11:20...seems to be enormous confusion about this subject...CANNOT FIND A REPLACEMENT.
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gearheadred
Posts: 7
Joined: 24 February 2010
Year and Model: 1984 240
Location: florida

Post by gearheadred »

Yes you need the fancy tool

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