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1989 240DL - Is it possible to rebuild a Bosch starter?

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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dannym
Posts: 49
Joined: 2 September 2008
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Location: Orlando, FL

Re: 1989 240DL - Is it possible to rebuild a Bosch starter?

Post by dannym »

Can anyone identify what the small push connector type wire is?
alt wires.jpg
alt wires.jpg (362.55 KiB) Viewed 970 times
Thanks!

Danny

dannym
Posts: 49
Joined: 2 September 2008
Year and Model:
Location: Orlando, FL

Post by dannym »

From what I can see in the crappy picture in the Haynes manual, that wire is a ground. which I don't really need since I made a better ground wire right to the alternator mount bolt.

The problem I'm having now is the newly rebuilt alternator I put in isn't working. I think the problem is at the starter.
Is the wire to the alternator supposed to be connected to the same post on the starter as the wire from the battery?
I'm thinking so cause I have the wire from the battery on the top post on the starter and the wire going to the alternator on the bottom post & it's not working.

The starter works fine but the alternator is being a pain in the you know what.

Danny

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billofdurham
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Post by billofdurham »

That is a ground (earth) but most have been discarded in favour of a direct connection as you have done.

The alternator does connect to the same post as the battery lead on the starter.

Bill.
Work was good - retirement is better.

1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.

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