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Ignition/Lock Cylinder Replacement Tutorial

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Volvo Ignition Lock Cylinder Replacement
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cn90  
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Re: Ignition/Lock Cylinder Replacement Tutorial

Post by cn90 »

Thank you "mom" for the wonderful DIY!
I already changed the Ignition Switch (the electrical portion on the Left side of the Steering Column).
In 5-10% of the time, I cannot go from "Position II" to "Position III (to crank)".
Talked to local Volvo tech with 30 years of experience, he says the Tumbler Unit needs to be replaced.

So here are my questions for the pro (or anyone):
1. My year is 1998 V70, this DIY is for 2000 model. Is it the same procedure for 1998?
2. Does the steering wheel needs to come out or not?
3. Volvo PN is 8626325 and local dealer wants US $300!
Anyone knows of a cheaper source?

Thanks in advance!

PS: Since "mom" is from Montreal, I used to live in Montreal in the 1990s....
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

JFO
Posts: 113
Joined: 27 March 2007
Year and Model: '98 S70 GLT
Location: North of Whistler BC, Canada

Post by JFO »

Give Jamie at Waltrip Volvo a call and mention the Volvo forum. I got a price last year when I thought I would need to do mine and I'm sure it was much lower. They will sell/ship Volvo parts for far less than your typical dealer.
I don't think you could really do this without removing the wheel and airbag, so be sure to follow the proper sequence when reconnecting the battery to avoid setting the SRS warning and a trip to the dealer to clear it.

Jim
'98 S70 Turbo GLT

280,000 km

JFO
Posts: 113
Joined: 27 March 2007
Year and Model: '98 S70 GLT
Location: North of Whistler BC, Canada

Post by JFO »

Here's the number for Waltrip...
800 689-0021
'98 S70 Turbo GLT

280,000 km

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erikv11
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Post by erikv11 »

Give it a try but Waltrip no longer gives the killer deals.

This part is $208 at www.tascaparts.com
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

FlyingVolvo
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Post by FlyingVolvo »

JFO wrote:Give Jamie at Waltrip Volvo a call and mention the Volvo forum. I got a price last year when I thought I would need to do mine and I'm sure it was much lower. They will sell/ship Volvo parts for far less than your typical dealer.
I don't think you could really do this without removing the wheel and airbag, so be sure to follow the proper sequence when reconnecting the battery to avoid setting the SRS warning and a trip to the dealer to clear it.

Jim
They no longer provide that deal unfortunately.

I'm dreading the day I have to do this repair, but I'm glad this tutorial is here!
2000 V70XC - 340,000 miles
Hilton Tune, 16T Turbo, Mototec 3" downpipe, Blue injectors, IPD Short Ram Filter, Snabb Intake Piping & RIP kit, do88 Intercooler, TME Dual Exhaust, HID Projectors, R Panels, do88 Silicone Hoses

2023 V60 T8 PE

cn90  
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Post by cn90 »

I read this DIY and it says 1999 and up:
http://volvospeed.com/Repair/ignition_S80.html

Since I have a 1998 V70, can someone confirm for me the procedure is the same?
Does anyone have VADIS here?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

cn90  
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Post by cn90 »

Just ordered the Ignition Tumbler (Volvo PN is 8626325) for $210 from:

Don Snyder
Darrell Waltrip Volvo Subaru
615-599-6294 direct
1-800-679-6124
615-599-6253 Fax
[email protected]
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

VolvoTurbo850
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Post by VolvoTurbo850 »

Great write up and thanks!


What I did was find another salvage car and used the ignition lock from there with matching keys.

I also replaced the door handle key slot with the part from the same donour so it would match the new key.

Hopefully the v70 will not fail again for a few years. :mrgreen:

The Fleet

2001 V70 (NA) 2.5
1999 C70 Conv. Turbo 2.3 HPT
1998 S70 Turbo (T5) SE
1994 850 Turbo (T5)
1980 Corvette (Corvolvo)

Previous Possessions: (4) 240's, (1) 740, (9) 850's, (5) 70 Series
Projects on the go: NONE... Yet!

somebody68
Posts: 4
Joined: 23 November 2010
Year and Model: Volvo S70, 1997
Location: DE

Post by somebody68 »

Hello guys,

Just wanna warn you my english is not good, but i hope some of you could understand me.

The problem with my Volvo S70-1997 is the same just the key turns over and over.
I think the same part is broken as the pics up shows the problem.So, what my friend made is, he opened a hole
with the drill on the plate and added a pin in it, that it can stay stoped.I drove like this over 1 year, but yesterday it happend again.
As i saw the pics below the only way to take out the cylinder from main body is to cut out your way.
I think that it smells brand new, but the main problem is that my chip reader recognise only this key.
Any suggestion what should i do,because it cost tooo much.I am living in germany and here the prises are OMG.
If there is another way to take out the cylinder of the main body please let me know.

Regards
somebody 68
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cn90  
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Post by cn90 »

If you are tight on budget then:
- Remove the Upper and Lower Plastic Covers using the Torx screw driver (x2). Disconnect the electrical connector first.
- Remove the Ignition Switch on the LEFT side of the steering column (2 Torx bolts).
Then re-attach it to the electrical connector to the Ignition Switch and hang it with a wire or something.
- Keep a small screw driver in the car.

Whenever you need to start the engine:
- Insert Key and turn it to "II" and stop.
- Now use the small screw driver and turn the Ignition Switch to "III", the engine will run.

It is kind of a "bootleg" way to start the car but this should work.

Re: PN 8626325, how much do they charge you in Germany?
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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