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EGR Cleaning

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Volvo 850 EGR Cleaning Tutorial
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Volvowith18psi
Posts: 4
Joined: 30 March 2010
Year and Model: 850 96'
Location: PA

Re: EGR Cleaning

Post by Volvowith18psi »

Quick question, Does anybody know what size nut / thread(course/fine) is needed to screw onto the EGR?

I'm trying to blank out my EGR without having to remove it, so I plan to screw a SS nut on the end with a peice of SS welded around the nut to create a "cap nut"..

Thank you

mrjacobrussell
Posts: 211
Joined: 13 April 2010
Year and Model: 2006 s60R
Location: Southern Oregon
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Post by mrjacobrussell »

I recently romped on ym 850 and the car threw a egr code(154 ?) Im guessing that some carbon was nocked loose and cloged the egr valve

What i did a a quick fix it was
Took off the intake so i could reach in inspect /feal the egr hole for carbon. It wasnt so bad but I felt a chunk come off.
I then parked the car so the manifold was a little downhill a litle and removed the plastic vacuum T and put the intake back on and poured half a can of seafoam in

I then let the car soak over night and went out and drove it the next day the stutter idle is gone and the car is running smoother and quieter as quiet (as you can get a car with no cat lol)

Before doing this i had two codes, idle valve value to far out of limit ( or somthing like that) And EGR system leakage
im sure the EGR needs pulled and cleaned well but this did band air it for now.


I dod have a question though, when i took the intake apart there was a white/brown plastic honey comb peice attached to the intake and it was a little milk and nasty what is that for ?
2004 S60R AutoX Car
2006 S60R
2005 v70R

2006 v50 t5 AWD M66
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I have a Chinese DICE, works well.
In southern Oregon.

Ozark Lee
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Post by Ozark Lee »

I do have a question though, when i took the intake apart there was a white/brown plastic honey comb piece attached to the intake and it was a little milk and nasty what is that for ?
That is the flame trap and all it does is serve to clog things up in the PCV system. The short answer is that it is meant to be thrown away and forgotten about. You can clean it up and put it back in if you want to but it will just clog up again.

...Lee
'94 850 N/A 5 speed
'96 Platinum Edition Turbo
Previous:
1999 V70XC - Nautic Blue - Totaled while parked.
1999 V70XC - RIP - Wrecked Parts Car.
1998 S70 T5
1996 850 N/A
1989 740 GLT
1986 740 GLT
1972 142 Grand Luxe

loveMy850
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Post by loveMy850 »

Did you have to move the fan schroud for enough room TY

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abscate
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Post by abscate »

Ancient creaky thread alert.
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loveMy850
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Post by loveMy850 »

Thank you for this write up, it was a God send, and that 8mm. was a bear! EXCELLENT TY

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