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06 XC70 - Replacing RHF axle seal at transmission

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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scot850
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06 XC70 - Replacing RHF axle seal at transmission

Post by scot850 »

The dealer highlighted a leak from the RH front axle seal on my son's 06 XC70. I have replaced this on P80's but not on an AWD P2.

I can find videos on how to do the LH axle seal and axle but nothing on the RHF.

I know the RHF axle also has that large castellated nut ( I believe it is now NLA). Does that need to be removed or is there just one seal that has to be removed and replaced?

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

vtl
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Post by vtl »

Need to remove bevel gear (5 bolts, 2 of them are very tricky) and pull the collar sleeve (need a reverse hammer).

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Blacklab467  
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Post by Blacklab467 »

scot I have a collar sleeve in my stock, having been in there before I can assure you that you'll probably have to sacrifice the one in it to get it out. I could probably help you with the propshaft and gear removal if you need also. I'd be curious to know if his AWD still works, you may want to address the bevel gear if the AWD is failed while you've got it out. The input splines wear out and spin on the collar sleeve, generally failing at about the 200K km range.
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

vtl
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Post by vtl »

Blind bearing puller will do it safely under one minute, without sacrifices. You need to hack something up to push it back evenly. I used a threaded stud cut in halves and a piece of square tube with two holes drilled.

The most tedious part is taking the angle gear out. Those upper bolts are killing me each time I have to do them. Also pay attention to how you slide the AG past the subframe, engine and oil cooler. Need to lift it back exactly in the same way. Don't break off the breather filter/cap on top of the AG.

scot850
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Post by scot850 »

This is a much bigger job than I thought! I will have to get the car up on the hoist to have a better look at where the oil is leaking from. I thought they said it was from the seal on the end of the angle gear, but possibly I misheard.

Thanks for all the info!

Maybe I will call my ex-Volvo mechanic buddy and pay him to do that for me! :D

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

vtl
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Post by vtl »

It could be a turbo return line is leaking. It sits right above the AG.

scot850
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Post by scot850 »

I need to get it off the ground and have a closer look. I had that issue on a P80 so will check for the turbo line leak as well. Have to say the local Volvo dealer has pretty good mechanics and they were clear as to what the issue was. It is just me that is not clear!! :o :lol:

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

vtl
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Joined: 16 August 2012
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Post by vtl »

scot850 wrote: 14 Jun 2023, 08:24 Have to say the local Volvo dealer has pretty good mechanics and they were clear as to what the issue was. It is just me that is not clear!! :o :lol:
What what the issue at the dealer? Too much cash observed in the customer's pockets?

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Blacklab467  
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Post by Blacklab467 »

So where is it leaking from? And does the AWD still work on the car?
2003 XC 70 (sold)
2007 XC 70, 1970 Dodge Charger R/T.

scot850
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Post by scot850 »

AWD works just fine. The picture they gave me looked like it was leaking from where the shaft enters the angle gear. But as we all know oil leaks are not always clear on where they originate.

Dealers here are not perfect, but not like in many parts of the US as I often read hear. Here they actually pay mechanics a half decent wage while making large profits from repairs.

The car belongs to our son who is not making a huge amount of money as he is working to build his own business. The dealer wanted around $500 CDN to fix it. That is around 2.5 hours labor (about $170/hr) plus parts. To remove the angle gear I would have thought it would be more time than that and parts cost I would have expected.

Anyways, I will update as and when I get pictures and a better idea of the issue.

Thanks for the help.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

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