"Bumpy" gear change?
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Bumpy gear change?
"Bumpy" gear change?
Lots of you seem to be experiencing bumpy changes,and even after the recomended fluid change,the problem still persists.The issue is most definately related to the down-shift cable adjustment.The manuals instruct you to adjust the cable by messuring the distance between the outer cable & 'crimp' this however is only a basic setting,and if the throttle linkage is not 'syncronised' then you will still have problems.The 1st step before any adjustment to the kick down cable,is to check for lost movement in the throttle linkage.By turning the pulley by hand you will see that there is a delay before the 'butterfly' starts to open.This delay means that the down-shift cable is moving before the throttle.So adjust the linkage rod,which has a r/h & l/hand thread at each end to take out all the play,and adjust the kick-down cable so they both start moving together.I've done this adjustment on several AW71 boxes,and it has solved the problem.

The way of the wicked is as darkness,they know not at what they stumble,(That's why I'm here to help)
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polskamafia mjl
- Posts: 2640
- Joined: 1 April 2009
- Year and Model: 1995 Volvo 854 T-5R
- Location: Hershey, PA
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Hmmm, this sounds like it should be put in the repair database. 
'All my money is gone and I have an old Volvo.' - Bamse's Turbo Underpants
Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled
Current: 1995 Volvo 850 T-5R Manual - Bringing it back from the brink of death
Previous: 1996 Volvo 850 GLT - Totaled
- billofdurham
- MVS Moderator
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- Joined: 2 February 2006
- Year and Model: 855, 1995
- Location: Durham, England
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You are correct and it has been.Hmmm, this sounds like it should be put in the repair database.
tblo760, thank you for this.
Bill.
Work was good - retirement is better.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
1996 850GLT 2.5 20v Estate Manual.
1995 Peugeot Boxer 2.5Tdi Autosleeper.
Previously:
1984 244DL, Manual, Beige.
1987 744GLE, Manual, Green.
1991 960 3.0 24v, Auto, Silver.
1994 940T Wentworth, Auto, Blue.
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