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PTC Nipple removal and cleaning

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » PTC Nipple Vacuum Line Routings
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Michael Dixon
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Year and Model: V70AWD SE 2000
Location: Wallingford, Pa.

Re: PTC Nipple removal and cleaning

Post by Michael Dixon »

DGM,

Thanks a ton. Have resolved to do the entire job at once.

I will post my results.

Mike

DGM
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Post by DGM »

Michael Dixon wrote:DGM,

Thanks a ton. Have resolved to do the entire job at once.

I will post my results.

Mike
Good for you. On the long run you will save.

Replacing a RMS (rear main seal) is time consuming and expensive :) .
V70 2005 2.4i 195,000km, sold
S70 1998 T5 355,000km, sold
960 1994 80,000km, sold
760 1990 Turbo 265,000km, sold

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matthew1
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Post by matthew1 »

Looks like it's my time for a PCV job. Last done on my 850 in 2007, roughly 30k miles ago.

Here's my PTC nipple cleaning photos from last night, halfway through the cleaning + my new elbow solution (3/8ths Gates rubber heavy vacuum hose) already applied:

Image
Worn, broken elbow next to it.

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A little brush to get inside the housing is ideal. That and parts cleaner of whatever type.

Image
It got it off and back on without taking off the intake tube.
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jblackburn
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Post by jblackburn »

It got it off and back on without taking off the intake tube.
You've got smaller hands and/or more patience than I do!
'98 S70 T5
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rmorse
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Post by rmorse »

What I'm confused about it how Matt did all that work with only getting ONE finger dirty...

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Post by matthew1 »

rmorse wrote:What I'm confused about it how Matt did all that work with only getting ONE finger dirty...
:lol: :lol:

There's a hole in the finger of one glove.
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Power Jets
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Post by Power Jets »

I've read through the discussions, but is there resolution on the functionality of the "PTC Nipple"?

From the photos I see a metal aperture restricting the PCV flow to the inlet manifold and a vacuum connection. A vacuum driven valve? (perhaps to prevent PCV backflow contaminating the mass flow sensor during idle). Or maybe the vacuum connection is achieving something similar by scavenging the flow when idled.... if so there would be gunk up the vacuum tube? Or maybe just a vacuum pickup to drive something else?

So, does anyone have a definitive theory of operation? Thanks!

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Post by jblackburn »

The intake side of the turbocharger provides vacuum (to the PCV box) when there IS no vacuum from the intake manifold because positive pressure is being forced through by the turbo.

When the turbo is not boosting (e.g. idle), the small vacuum line provides vacuum to that area directly from the intake manifold.
'98 S70 T5
2016 Chevy Cruze Premier


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Power Jets
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Post by Power Jets »

John, thanks, I should have been explicit... mine is NA but the principle is likely identical.

So the vacuum line is actually extracting PCV gas from the throttle region when the car is at idle, and is thus prone to blockage. I'm thinking about increasing the diameter of the vacuum line to delay the onset of blockage and reduce idle pressure build up.

Makes sense? Thanks!

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Post by jblackburn »

On an NA, the small vacuum line simply adds vacuum to the area when the throttle body plate is closed at idle.
'98 S70 T5
2016 Chevy Cruze Premier


A learning experience is one of those things that says, "You know that thing you just did? Don't do that."

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