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DIY: Serpentine Belt EZ-Tool (<$2) & Routing Topic is solved

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » How to Replace the Serpentine Belt on Your Volvo 850 (and S70, V70, C70)
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osman
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Re: DIY: Serpentine Belt EZ-Tool (<$2) & Routing

Post by osman »

Or use a tool we all already have: a 1/2 inch extension on a socket wrench, push it in all the way until it lines up with the 4 splines.
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rspi
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Post by rspi »

I tried a few times to get a 1/2" extension in there to turn it and could not.

The tool I had made I've been selling for $8 shipped.
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osman
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Post by osman »

rspi wrote:I tried a few times to get a 1/2" extension in there to turn it and could not.
The hole is bigger than 1/2" its the 4 splines all the way in that make a perfect 1/2" square, You just have to make sure that the 1/2" extension drive is all the way in AND oriented right (the square of the socket drive and the square formed by the splines) otherwise the splines prevent the extension from seating properly in the 1/2" square and when you turn the socket wrench the drive just turns inside the tensioner because it is not far enough in and not fitted into the splines.
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2003 Saab 9-5 ARC V6 3.0 Turbo 120K SwagWagon
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94 Mercedes 420E 160K
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osman
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Post by osman »

heres a pic of the two different sized squares
heres a pic of the two different sized squares
This is a picture of both
IMG_20140104_134424_542[1].jpg
heres a pic of a 1/2 extension all the way flush inserted into the tensioner. Hint: The wobble extensions will actually "snap" in so that you know you are in right.
here is another from the side
1/2&quot; extension inserted from the side
1/2" extension inserted from the side
Last edited by osman on 05 Jan 2014, 10:38, edited 1 time in total.
Brick Life
2003 Saab 9-5 ARC V6 3.0 Turbo 120K SwagWagon
97 850R wagon mileage unknown
2000 C70 Turbo Convertible 110K
99 XC70 AWD LPT 115
98 BMW 328IS 130K M3 Wheels
94 Mercedes 420E 160K
Kiwi bluetooth/Torq Pro app VOL-FCR/VAG-COM USB cable

eld4au6
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Post by eld4au6 »

You all do know you can use a open end wrench on the tensioner. No need for a tool.

Image

its on the pulley below the shown wrench and tool.

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osman
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Post by osman »

eld4au6 wrote:You all do know you can use a open end wrench on the tensioner. No need for a tool.

Image

its on the pulley below the shown wrench and tool.
So what exactly is that block thing that the crescent wrench is attached to, because it sure isnt part of the tensioner.
Brick Life
2003 Saab 9-5 ARC V6 3.0 Turbo 120K SwagWagon
97 850R wagon mileage unknown
2000 C70 Turbo Convertible 110K
99 XC70 AWD LPT 115
98 BMW 328IS 130K M3 Wheels
94 Mercedes 420E 160K
Kiwi bluetooth/Torq Pro app VOL-FCR/VAG-COM USB cable

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osman
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Post by osman »

IMG_20140105_162530_415[1].jpg
this should be self-explanatory
Brick Life
2003 Saab 9-5 ARC V6 3.0 Turbo 120K SwagWagon
97 850R wagon mileage unknown
2000 C70 Turbo Convertible 110K
99 XC70 AWD LPT 115
98 BMW 328IS 130K M3 Wheels
94 Mercedes 420E 160K
Kiwi bluetooth/Torq Pro app VOL-FCR/VAG-COM USB cable

eld4au6
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Post by eld4au6 »

osman wrote:
eld4au6 wrote:You all do know you can use a open end wrench on the tensioner. No need for a tool.

Image

its on the pulley below the shown wrench and tool.
So what exactly is that block thing that the crescent wrench is attached to, because it sure isnt part of the tensioner.
Im talking about the square-ish end of the tensioner that the idler pulley is attached to, can remember what size it was but I used a open end wrench from the bottom of the car.

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osman
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Post by osman »

I think you have a tensioner that someone has jammed one of these home made inserts into, because that is not a part on any of our cars.
Brick Life
2003 Saab 9-5 ARC V6 3.0 Turbo 120K SwagWagon
97 850R wagon mileage unknown
2000 C70 Turbo Convertible 110K
99 XC70 AWD LPT 115
98 BMW 328IS 130K M3 Wheels
94 Mercedes 420E 160K
Kiwi bluetooth/Torq Pro app VOL-FCR/VAG-COM USB cable

cn90
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Post by cn90 »

osman,

I think I know what "eld4au6" is talking about.

If RED is the usual way of doing this, then BLUE is what "eld4au6" refers to.
Basically:
- Adjustable wrench from below the car.

Here is my sketch, correct me if I am wrong...

wrench.JPG
wrench.JPG (20.44 KiB) Viewed 3200 times
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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