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1996 960 Fuel Smell

Help, Advice, Owners' Discussion and DIY Tutorials on all Volvo's "mid era" rear wheel drive Volvos.

1975 - 1993 240
1983 - 1992 740
1982 - 1991 760
1986 - 1991 780
1990 - 1998 940
1990 - 1998 960
1997 - 1998 V90/S90

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lummert
Posts: 1381
Joined: 29 January 2008
Year and Model: 760 1988
Location: Portland Indiana, USA
Been thanked: 26 times

Re: 1996 960 Fuel Smell

Post by lummert »

The slightest leak will result in fuel smell. Were any fuel system repairs recently done? I had fuel seeping from a copper crush washer between the fuel pump and the filter, when the pumps were running there was a fuel smell.
1988 Volvo 760 Turbo Wagon

onevolvoowner
Posts: 5
Joined: 4 November 2011
Year and Model: 1997
Location: Carlsbad, NM

Post by onevolvoowner »

On My 97 960 My fuel rail was leaking at the end cap. Replace it and fuel leak went away. To replace your fuel rail you have to buy the upgraded system (S90) fuel rail system. This was and updated system
from old end caps leaking all the time. :wink:

Smith
97 960 Sedan
one owner

spyder2000me
Posts: 11
Joined: 26 May 2012
Year and Model: 960 1996
Location: USA
Been thanked: 1 time

Post by spyder2000me »

I also encountered the leaky end cap and resulting fuel smell. While I awaited arrival of the replacement rail, I applied J-B Weld to the end cap and smoothed it with a putty knife. Smell gone, and the "repair" looked very natural.

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