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2001 V70XC - Repairing front drive axle Topic is solved

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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xHeart
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Re: 2001 V70XC - Repairing front drive axle

Post by xHeart »

After heating each ring a little, gently tapped it close to the edge.
Now the problem is one ring slides out with slightest pull, other I can lift the housing by it.
What glue would work?
I have RTV from the water pump gasket/matting surface application.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

precopster
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Post by precopster »

Three or four small dabs of Loctite would do the trick. It works better on bear metal so you may want to scrape those areas on the axle down with a wire brush. Allow 24 hrs.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

xHeart
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Post by xHeart »

Thanks mike.
Passenger side axle is assembled.
I am using the oeitker plier on boot clamp. It takes a lot on aging fingers to clamp these down properly.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

It has been more than 24 hours for the thread-locker to secure the reluctor ring, preparing to assemble the driver's side axle. Here is my progress.
Reluctor ring properly seated and secured
Reluctor ring properly seated and secured
V70XC_0378.jpg (569.32 KiB) Viewed 1182 times
cleaned - starting to assemble the cv joint
cleaned - starting to assemble the cv joint
V70XC_0379.jpg (578.02 KiB) Viewed 1182 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

precopster
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Post by precopster »

Wow looking good !! That is one clean CV axle.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design

xHeart
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Post by xHeart »

1/2" painter's knife which is normally used for speckling is a handy tool for applying grease - clean method without getting grease all over the rubber glove and loosing grip.

Greasing is a three-step process. There is no need to put any grease inside the boot. The center piece cv cavity where axle shaft would slide in holds 80 gms. 1st - apply on all surfaces for assembly, 2nd - fill and a press with 3/4" deep socket will move the grease to ball housing, 3rd, fill it again the 2nd time with 80 gms then align the cv joint over the shaft and assemble it with gentle taps going over the c-clip.

Broke two oetiker clamp pliers while tightening the boot, frustrating. Performance Parts tools are made from non-metal materials (synthetic steel), a $9 item.

Here are two photos...
assembled axles - outer cv joint and boot
assembled axles - outer cv joint and boot
V70XC_0380.jpg (486.98 KiB) Viewed 1123 times
prep tools for reluctor ring task
prep tools for reluctor ring task
V70XC_0381.jpg (552.6 KiB) Viewed 1123 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

Finished! ready to install. Thank you all!
this was a fun project - cn90 style!
this was a fun project - cn90 style!
V70XC_0388.jpg (408.73 KiB) Viewed 1110 times
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

cn90
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Post by cn90 »

xHeart,

Somehow missed this thread. Fantastic DIY!
When clamping the Oetiker clamps, just snug it down finger-tight.
Once done, you should not be able to rotate the rubber boot around.

Great Job!
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

xHeart
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Post by xHeart »

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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

xHeart
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Post by xHeart »

A follow up:
Passenger side inner CV boot now leaks grease at the clamp. The boot looks fine, but grease looks and feels too thinned. Does the tripod fully comes out - is there a procedure?
MVS_InnerCV_3034.jpg
MVS_InnerCV_3034.jpg (203.05 KiB) Viewed 587 times
MVS_InnerCVBoot_3057.jpg
MVS_InnerCVBoot_3057.jpg (176.68 KiB) Viewed 587 times
--
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240

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