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"cap" in large rear opening on valve cover 1361451

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850oldschool
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Joined: 19 Oct 2019, 13:21
Year and Model: 1996 850 NA
Location: Minneapolis, MN
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Post by 850oldschool »

This is the cap blocking the hole which looks about the same size as the oil filler. Mine's really rusty and ugly and new ones are selling for under 6 bucks.

I searched here on the forum and couldn't turn up any stories of replacing this.

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erikv11
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Post by erikv11 »

That's not easily removable, unless you somehow press it out presumably by removing the cam cover. Where are you seeing a replacement part?
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

850oldschool
Posts: 392
Joined: 19 Oct 2019, 13:21
Year and Model: 1996 850 NA
Location: Minneapolis, MN
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Post by 850oldschool »

It's available from all the usual OEM Volvo vendors. Maybe not worth the work, though,

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erikv11
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Post by erikv11 »

You may be able to pop it out by drilling into it, then using some kind of slide hammer approach. But not trivial.

And apologies, I completely missed that you put the part number in the title. FYI - viewtopic.php?t=88367
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 201k
'07 XC70, black, 205k
'07 XC70, willow green, 223k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

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ZionXIX
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Year and Model: 1996 850 Turbo S/W
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Post by ZionXIX »

So there used to be a video on youtube years ago of a mechanic installing one of those caps. They put it in the freezer to contract it a bit and then tapped it in with a pair of channel locks and a mallet. There also used to be a listing on ipd or fcp for a volvo "metal" glue. I dont see the glue anymore but I believe it was for this cap. I suppose that some rtv or jb weld might works but I wouldnt want any of that stuff to fall onto the cams.
Scarlett: 1996 850 Turbo Wagon in Reagent Red Pearl ~210K mi
Norman: 2012 F150 XLT Crew Cab in Oxford White ~110K mi
Ember: 2005 XC90 2.5T FWD in Ruby Red Metallic ~83K mi *Newest addition to the fleet*
Ruby: 1997 850 Turbo Wagon in Reagent Red Pearl - parts car
Rose: 2020 Ram 1500 in Delmonico Red Pearl - SWMBO's Vehicle

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