2002 S60 AWD AW 55-50SN Solenoid refurb-it worked
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AW 55-50SN Transmission Solenoid DIY Success
- oragex
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Re: 2002 S60 AWD AW 55-50SN Solenoid refurb-it worked
That's right, I did edit the post about being Volvo's decision. It was Aisin maintenance program in fault, same issues happened indeed to many Maxima, Saturn models and others
Several Volvo Repair Videos https://www.youtube.com/playlist?list=P ... s0FSVSOT_c
- Locky2001V70
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Awesome write up, thanks precopster.
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precopster
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Solenoid bushings link: http://www.omegamachine.com/db/AW55-50S ... shings.asp
Control solenoid casing disasemble tools: http://www.omegamachine.com/db/AW55-50S ... 20Tool.asp
Control solenoid casing disasemble tools: http://www.omegamachine.com/db/AW55-50S ... 20Tool.asp
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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xHeart
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Will there be a write up for Solenoid rebuild as time permits?precopster wrote:Solenoid bushings link: http://www.omegamachine.com/db/AW55-50S ... shings.asp
Control solenoid casing disasemble tools: http://www.omegamachine.com/db/AW55-50S ... 20Tool.asp
It is best coming from you Mike.
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
- Locky2001V70
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Mike,
Thanks for sharing your efforts with the solenoid refurb, very inspiring.
I'd be interested in your opinion on my V70 transmission issues.
I've basically lost all 3 rd gear- just gets revs- no gear.
Would this be a solenoid issue or the actual gear band?
Cheers,
Locky
Thanks for sharing your efforts with the solenoid refurb, very inspiring.
I'd be interested in your opinion on my V70 transmission issues.
I've basically lost all 3 rd gear- just gets revs- no gear.
Would this be a solenoid issue or the actual gear band?
Cheers,
Locky
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precopster
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I wish it were that easy:
this thread may shed some light on the 3rd gear circuit: https://www.matthewsvolvosite.com/forums ... hp?t=36790
Look at the last post in the thread. If I sort out my own issue I'll repost here to let you know.
Look at the last post in the thread. If I sort out my own issue I'll repost here to let you know.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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precopster
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On my 2002 XC70 I just read the car with Vida (heaven knows why I didn't do this earlier!! ) and it provided a code of TCM-0113 which is Pressure solenoid SLS signal missing.
With insufficient pressure to drive the 3rd gear circuit through the valve body the B4 piston will not actuate and squeeze the friction clamp band over the drum to provide 3rd gear.
Need to backprobe the wiring harness to TCM to check continuity to SLS solenoid and clean TCM connections just in case.
Also need to check PNP as reverse lights aren't working (could just be globes)
Once all this is checked I may remove VB cover (again!!) and remove SLS for a proper check of connector and coil resistance. The SLS solenoid may have totally failed.
With insufficient pressure to drive the 3rd gear circuit through the valve body the B4 piston will not actuate and squeeze the friction clamp band over the drum to provide 3rd gear.
Need to backprobe the wiring harness to TCM to check continuity to SLS solenoid and clean TCM connections just in case.
Also need to check PNP as reverse lights aren't working (could just be globes)
Once all this is checked I may remove VB cover (again!!) and remove SLS for a proper check of connector and coil resistance. The SLS solenoid may have totally failed.
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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precopster
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Ordered a new wiring loom for solenoids from Tasca today for $142usd. I had an open circuit across the SLS solenoid which I measured at the connector. This is the second valve body I've had in the car with the same result so I'm pretty certain it's the loom.
I won't be cracking the valve body cover to check if the connector fell off the SLS solenoid until the loom arrives as I just want to put a new loom in and be done with it.
I can just about remove a valve body cover in under 2 hours now
I won't be cracking the valve body cover to check if the connector fell off the SLS solenoid until the loom arrives as I just want to put a new loom in and be done with it.
I can just about remove a valve body cover in under 2 hours now
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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xHeart
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How did it go Mike, photos etc?precopster wrote:Ordered a new wiring loom for solenoids from Tasca today for $142usd. I had an open circuit across the SLS solenoid which I measured at the connector. This is the second valve body I've had in the car with the same result so I'm pretty certain it's the loom.
I won't be cracking the valve body cover to check if the connector fell off the SLS solenoid until the loom arrives as I just want to put a new loom in and be done with it.
I can just about remove a valve body cover in under 2 hours now :grin:
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Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
Golden-German Shepherd | 2021 XC90 T6 INSCRIPTION (Nexa) | 2020 V60CC (Frska) | 2013A XC90 (Lktra)
Past: Golden Retriever | 2001 V70XC | 1997 Volvo 854 | 1989 Volvo 740 GL | 1979 Volvo 240
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precopster
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I had actually left some plugs disconnected, however 3 rd gear is still absent. I'm just about to drop the subframe 6-8 inches and access the side cover in order to replace the 3rd gear band clamp on the 2002 XC70. Will post up some pics in a separate thread and link to it.
S60 AWD from this thread still going strong as far as I'm aware
S60 AWD from this thread still going strong as far as I'm aware
Current cars VW Transporter 2.5TDI, 2010 XC90 D5 R Design
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