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'97 855 Loose Battey Connector

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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vjaneczko
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'97 855 Loose Battey Connector

Post by vjaneczko »

I noticed that the negative battery clamp is a little loose, even when the 10mm bolt is tightened as far as it will go. I'm wondering if there's some easy fix to this, besides replacing the whole cable. There's not enough slack in the cable to replace the clamp and I'd like to avoid replacing the whole cable. I've bent the soft metal but I'm sure it'll just get loose again. Any suggestions? I was thinking of wrapping the battery post with thin wire to buildup the diameter but that seems a little 'iffy' to have a lot of juice running through it - probably glow like a light bulb?
"He attacked everything in life with a mix of extraordinary genius and naive incompetence, and it was often difficult to tell which was which." - Douglas Adams

1997 855 GLT - R.I.P.
2006 S60R - For ME!

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misha
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Post by misha »

There are a lot of replaceable battery terminals on the market.Simply bolt the cable on it.
'97 850 2.5 20v / fully equipped / Motronic 4.4 from the factory / upgraded with S,V,C,XC70 instrument cluster / polar white wagon
History of Volvos in the family:
'71 144 S
'73 144 De Luxe
'78 244 DL
'78 244 DL
'79 244 GLE
'85 340 GLS

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dosbricks
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Post by dosbricks »

Also make sure your battery is firmly secured so it doesn't move around, tug on the cable, and cause the connection to loosen.
'98 S70, 230k, purchased new in '98
'96 855 GLT, 163k, purchased lightly used in '99
Onceuponatime RIP '69 Shelby GT500 w/7.0 liter

cn90
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Post by cn90 »

- Undo the battery cable end.
- Use a pair of pliers and gently bend the ends OUTWARD a tiny bit, all you need is 2mm or so.
- Re-install it, but only snug the bolt with 1 finger.

The #1 cause of loose battery cable is from over-tightening of the 10-mm bolt.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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erikv11
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Post by erikv11 »

+1 to cn90's idea.

Check if the tabs are bent, likely the ring itself can still snug up to the post if you bend them back out. To adjust them, all you have to do is unscrew and remove the 10 mm bolt.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

cn90
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Post by cn90 »

Another option is to file the parts where they mate together, this way it bites better.
2004 V70 2.5T 100K+
2005 XC90 2.5T 110K+

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