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1995 OBD port/module wire bullet broken

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

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lcc014
Posts: 238
Joined: 5 July 2010
Year and Model: 855, 1995
Location: Boston
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1995 OBD port/module wire bullet broken

Post by lcc014 »

In my 1995 855, the ground wire bullet of the OBD port/module (under the hood) was broken off. I tried to find a replacement part from dealer and online, no luck.

Do anyone know where I can buy a replacement ?

Thanks,

Ching-Ho Cheng

crlande
Posts: 368
Joined: 27 July 2013
Year and Model: 240DL;850;S70
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Post by crlande »

That OBD box can be taken out. Brought mine inside and carefully disassembled it and resoldered that wire. Applied a bit of liquid tape and reinstalled.

lcc014
Posts: 238
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Year and Model: 855, 1995
Location: Boston
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Post by lcc014 »

Thank you for the reply. However, the broken piece was the plastic white color bullet itself. It broke right at the point where the black ground wire met the white plastic. There was no soldering that could be done to reconnect the wire to the plastic bullet. :(

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volvolugnut
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Post by volvolugnut »

Source the needed part from a salvage yard?
volvolugnut
The Fleet:
Volvo: 2001 V70 T5, 1986 244DL, 1983 245DL, 1975 245DL, 1959 PV544, multiple Volvo parts cars.
Mercedes: 2001 E320, 1973 280, 1974 280C, 1989 300E, 1988 300TE, 1979 300TD, parts cars.
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And others.

lcc014
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Post by lcc014 »

volvolugnut wrote: 13 Dec 2022, 09:13 Source the needed part from a salvage yard?
volvolugnut
I tried ebay but no luck. I have not tried the local Salvage yards yet.

scot850
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Post by scot850 »

Sorry we have no junker 850's in the breakers yards up here just now. Sorry!

Robert might be worth a shot on his junkyard tours.

Neil.
2006 V70 2.5T AWD Polestar tune
2000 V70 R - still being an endless PITA
2006 XC70 - Our son now has this and still parked in our garage
2003 Toyota 4Runner V8 Limited
2015 Kia Sportage EX-L - Sold
1993 850 GLT -Sold
1998 V70 XC - Sold
1997 Volvo 850 SE NA - Went to niece in California - Sold
2000 V70 SE NA - Sold

crlande
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Year and Model: 240DL;850;S70
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Post by crlande »

Bullet type electrical connector and attach that. Even easier than my process since mine was right at the box. Crimp style or solder. Amazon, Habor Freight, etc. Cheap ass way? strip wire and double up the bare wire on itself to make enough contact between wire and female port.

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