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Bypassing heater core 2004 S60

Help, Advice, Owners' Discussion and DIY Tutorials on Volvo's stylish, distinctive P2 platform cars sold as model years 2001-2007 (North American market year designations).

2001 - 2007 V70
2001 - 2004 V70 XC (Cross Country)
2004 - 2007 XC70 (Cross Country)
2001 - 2009 S60
2003 - 2007 S60 R
2004 - 2007 V70 R

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volvothaifactory
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Bypassing heater core 2004 S60

Post by volvothaifactory »

Hi all, in tropical area where I live, is there any potential problem if we delete the heater core permanently? would cooling capacity decrease for the engine & tranny?

Thank you in advance

dikidera
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Post by dikidera »

I would imagine it would be negligible, since when you do not use the fan to blow on the heater core, it already saturates with heat and I doubt the small surface area with just radiation alone could affect temps in any positive matter.

What would be better for temps is installing a second fan behind the front bumper that could kick in earlier than the main engine fan. These cars have very ineffective cooling from the water pump at idle. I even thought about installing a second, electric pump to circulate the water at idle more effectively. But it was only a passing thought.

vtl
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Post by vtl »

Go ahead. And add extra transmission cooler. May bypass heater exchanger in radiator altogether.

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volvothaifactory
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Post by volvothaifactory »

dikidera wrote: 15 May 2025, 03:03 I would imagine it would be negligible, since when you do not use the fan to blow on the heater core, it already saturates with heat and I doubt the small surface area with just radiation alone could affect temps in any positive matter.

What would be better for temps is installing a second fan behind the front bumper that could kick in earlier than the main engine fan. These cars have very ineffective cooling from the water pump at idle. I even thought about installing a second, electric pump to circulate the water at idle more effectively. But it was only a passing thought.
I agree with the ineffective cooling on these cars. By extra fan you mean a visco fan? I already imagine the struggle putting it in, in already cramped engine bay :cry:
Last edited by volvothaifactory on 15 May 2025, 14:36, edited 1 time in total.

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volvothaifactory
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Post by volvothaifactory »

vtl wrote: 15 May 2025, 05:00 Go ahead. And add extra transmission cooler. May bypass heater exchanger in radiator altogether.
do you know some good OEM ones?

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Post by vtl »

volvothaifactory wrote: 15 May 2025, 14:35 do you know some good OEM ones?
People fit XC90 ATF coolers in with minimal efforts. I have just a generic Hayden ATF cooler in line with heat exchanger and no thermostat, it works well.
1.jpg
1.jpg (85.9 KiB) Viewed 455 times

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volvothaifactory
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Post by volvothaifactory »

vtl wrote: 15 May 2025, 15:10
volvothaifactory wrote: 15 May 2025, 14:35 do you know some good OEM ones?
People fit XC90 ATF coolers in with minimal efforts. I have just a generic Hayden ATF cooler in line with heat exchanger and no thermostat, it works well.

1.jpg
I see, just consult with my local volvo specialist, these things worn out the seals faster, and could be troublesome for the tranny in the long run he said :cry:

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Post by vtl »

volvothaifactory wrote: 16 May 2025, 01:54 I see, just consult with my local volvo specialist, these things worn out the seals faster, and could be troublesome for the tranny in the long run he said :cry:
What? Find another one.

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Post by dikidera »

volvothaifactory wrote: 16 May 2025, 01:54
vtl wrote: 15 May 2025, 15:10
volvothaifactory wrote: 15 May 2025, 14:35 do you know some good OEM ones?
People fit XC90 ATF coolers in with minimal efforts. I have just a generic Hayden ATF cooler in line with heat exchanger and no thermostat, it works well.

1.jpg
I see, just consult with my local volvo specialist, these things worn out the seals faster, and could be troublesome for the tranny in the long run he said :cry:
Not even remotely true my guy. But you will need just a bit more atf, to compensate for the added volume of the cooler. I have not installed an AUX cooler yet, but I do have an external filter with strong neodymium magnets attached to it(emulating Magnefine but poor mans solution)

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darylrobert
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Post by darylrobert »

I did the heater core bypass a few summers ago. I will be restoring it to original when i get the chance. I can see if i can take pictures of it tomorrow oh and my car is stick. The amount of coolant going to the heater core is very little.

As for the engine fan, even on hot days mine hardly activates, ive had to check it in VIDA to confirm its still working.

I modified my cluster a few years ago with this OBD2 temp/speed TFT display that reads of the cars computer. the temp while driving sits around 90c but stop for any length of time and it goes up . i have the alarm set at 106c and have not had it activate even on 35c days
xc70 cluster mod
xc70 cluster mod
Attachments
switch for heater core mod
switch for heater core mod
switch mod.jpg (50.75 KiB) Viewed 358 times

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