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DIY: 1998 S70 GLT Documenting Vacuum Hoses [Turbo]

Help, Advice and DIY Tutorials on Volvo's P80 platform cars -- Volvo's 1990s "bread and butter" cars -- powered by the ubiquitous and durable Volvo inline 5-cylinder engine.

1992 - 1997 850, including 850 R, 850 T-5R, 850 T-5, 850 GLT
1997 - 2000 S70, S70 AWD
1997 - 2000 V70, V70 AWD
1997 - 2000 V70-XC
1997 - 2004 C70

This topic is in the MVS Volvo Repair Database » Vacuum Lines on Turbo 1993-2000 850/S70/V70/XC70
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shegarty
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Re: DIY: 1998 S70 GLT Documenting Vacuum Hoses [Turbo]

Post by shegarty »

Any resources out there listing what size of hoses are required ... particularly for those lines related to EVAP? I am currently chasing the P0455 code :(
98 S70 T5 SE 298k km (daily)
87 740T sedan (current project)
previous - 90 745T; 94 855 T5

combatkarl
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Post by combatkarl »

Another great post with photos. I found a quick fix to replace hose #1 from the intake manifold to the "fuel rail" tube. At the auto parts store, I found Item # 47092 Vacuum Elbow 1/4" from Dorman Help! products. Any O'Reilly or Advance Auto should have it. I tried a straight piece of vacuum hose, but was not happy with the results or kink in the hose. The attached photo has the the hose is highlighted - ignore the red arrow.
Attachments
Intake Elbow.jpeg
Intake Elbow.jpeg (132.2 KiB) Viewed 6182 times
Karl
1997 Volvo 850 GLT
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mecheng
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Post by mecheng »

combatkarl wrote:Another great post with photos. I found a quick fix to replace hose #1 from the intake manifold to the "fuel rail" tube. At the auto parts store, I found Item # 47092 Vacuum Elbow 1/4" from Dorman Help! products. Any O'Reilly or Advance Auto should have it. I tried a straight piece of vacuum hose, but was not happy with the results or kink in the hose. The attached photo has the the hose is highlighted - ignore the red arrow.
I replaced my hose as well, Volvo doesn't seem to carry it: I tried my dealer. I was able to carefully bend a stock piece of vacuum hose. No kink.
1998 Volvo S70 T5 - SE - 240km - Sold July 2018
1997 Volvo 850 GLT - 190km
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shegarty
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Post by shegarty »

mecheng wrote:I was able to carefully bend a stock piece of vacuum hose. No kink.
Same here, used braided fuel line which was what I could get my hands on and looped it around to avoid a kink on the tight radius - make sure to avoid leaving it too long or it will get caught in the fan :oops:
98 S70 T5 SE 298k km (daily)
87 740T sedan (current project)
previous - 90 745T; 94 855 T5

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erikv11
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Post by erikv11 »

Silicone vac hose is great for keeping shape through bends.
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

seb
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Post by seb »

I stripped the darn flared fitting with 22-mm nut by trying to take it of... I can find the check valve pipe on line, but I cannot find the flared fitting. Help !

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erikv11
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Post by erikv11 »

Do you mean the SAS valve? If you have it off, consider getting rid of it altogether. It's one of the first things I do when I get a new P80 car.

http://volvospeed.com/vs_forum/topic/14 ... with-pics/
'95 854 T-5R, Motronic 4.4, 185k
'98 V70, T5 tune-injectors-turbo, LPT engine, 304k, daily driver
'06 S60 R, 197k
'07 XC70, black, 205k
'07 XC70, willow green, 212k
'99 Camry V6 :shock: 153k
gone: '96 NA 850 210k, '98 NA V70 182k, '98 S70 NA 225k, '96 855 NA 169k

toatesarchitecture
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Post by toatesarchitecture »

I have a 98 V70 T project car - that started with no engine, and I put a 98/99 T engine in and need help with routing of vacuum lines. I may have extra pieces I dont know about, or missing T's and check valves. I've read every post and still am confused about what goes where. So I drew my own diagram - so if someone could connect the dots I'd be golden. I'm trying to attach it to this post, fingers crossed. John
Attachments
Volvo 98 V70 T Vacuum Line Diagram.jpg

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abscate
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Post by abscate »

This is the best, with the only ambiguous one being the blue turbo hose. That plugs into the nipple on the air box hose , down hear the turbo.

You might have some things to Klooge if it’s a 99 motor, specifically

Sas air injection, none on 99
Fuel pressure regulator ( none on 99, needed on 98)
Crankcase Pcv different
Turbo control valve different
Purge valve may be different
Attachments
IMG_1157.png
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