Volvo AWD System Guide

We explain Volvo AWD systems here. These explanations cover the first three Haldex generations, from the first Volvo AWD in the 1997 XC70 to the AWD systems used in Volvo's late 2000s cars and SUVs like XC70, XC90, S60 AWD, V70 AWD and V50 AWD wagon.

Volvo AWDWe get many questions in the MVS Volvo Forums regarding the Volvo AWD system. Longtime forum contributor Jimmy manages to write almost everything an owner (looking for an AWD system overview) would want to know. Jimmy’s explanations cover the first three Haldex generations specifically. Here are his words, edited and formed into a summary:

Generation 1 AWD System

 

Volvo model years: everything up to 2000
This is the 850 platform is the delicate one. […] On the viscous system Volvo used: It was a good system and if the tires were rotated and no odd tires ended up in the mix it gave good service. Age on the VC has introduced some problems and baked grease in the front CV joint and middle support bearing failures are the service issues with age. And the splined connector sleeve wearing. […]

See the forum post Why is Volvo’s AWD system so delicate? for more on the Gen 1 Volvo AWD system.

Generation 2 AWD System

Volvo model years: 2001-2002
It’s less delicate but still needs care. […] VC’s on the P2 models seemed to have been very low trouble and so far I’m not aware of those getting vibrations and other VC issues. I also do not see the VC on those sling out oil from midsection of the VC.

Early P2 Volvos like XC90, XC70 Courtesy Volvo Cars

  • Updated 100 times per second
  • Superior starting performance on difficult driving surfaces
  • Enhances car-like qualities of the Volvo XC90 SUV
  • Interfaces with the traction and anti-skid control systems

The XC90s electronically controlled all-wheel drive system is completely automatic, and one of the most technically sophisticated systems on the market today.

By comparison with the earlier Volvo all-wheel drive systems based on a viscous coupling differential, the new AWD system is much more swift in its response. One of the front wheels need only start to slip through a seventh of a single wheel revolution for the system to divert more power to the rear wheels. This means that the new AWD system provides much better starting traction on difficult surfaces, minimising the risk, for instance, of the front wheels digging themselves into soft sand. The ‘heavier’ the driving surface is, e.g. wet sand or mud, the greater the difference and the advantages compared with the earlier system.

Normally anything between 5 and 65 percent of the power is delivered to the rear wheels, depending on the driving conditions. Changes in the amount of power diverted to the rear wheels take place extremely quickly but smoothly, without the driver even noticing.

Managing the distribution of power between right and left is the Traction Control System (TRACS), Volvo’s traction system. TRACS intervenes when necessary by braking one wheel to increase the relative power to the wheel with the best traction. This means that the AWD system, working in conjunction with TRACS, can distribute power to the wheels, which have the best traction at any given time.

In more normal driving on good surfaces, the electronic AWD system further enhances the car-like qualities of the Volvo XC90. The steering precision is excellent even when accelerating hard – anything resembling torque steer is virtually eliminated by the rapid response of the new system in combination with the new precision steering gear from ZF.

When the XC90 is being parked, the AWD system is controlled to prevent the front and rear axles from ‘competing’ for power at angles up to full lock, ensuring easy manoeuvring for the driver.

When the vehicle is braked, the system is deactivated so that the brake and ABS systems can function effectively, for high stability and short braking distances.

Volvo XC70 electronically controlled coupling
Volvo XC70 electronically controlled coupling
Volvo XC70 2001+ AWD System
Volvo XC70 2001+ AWD System
Volvo XC90 2003+ AWD System
Volvo XC90 2003+ AWD System
Volvo XC90 AWD electronically controlled coupling
Volvo XC90 AWD electronically controlled coupling
Volvo XC90 Wet Multiplate Clutch Diagram
Volvo XC90 Wet Multiplate Clutch Diagram

Similarly, the AWD system is deactivated by the Dynamic Stability and Traction Control system (DSTC) if this performs any braking intervention to counteract skidding.

Here is a brief technical description of the way Volvo’s new AWD system works: 100 times per second, the electronic control system makes an ‘intelligent’ assessment of information from a number of different sources:

  • Wheel rotation speed (as measured by the ABS sensors)
  • Throttle status
  • Engine torque
  • Engine speed
  • Braking system

The system has three main parts: a hydraulic pump which is actuated by differences in speed between the axles, a ‘wet’ multi-disc coupling, and a control valve with electronics.

The whole coupling can be regarded as a hydraulic pump in which the pump housing and the ring-shaped piston are connected to one axle, while the piston control unit is connected to the other axle. When both axles are rotating at the same speed, no pumping takes place. As soon as a difference in speed arises, the system starts pumping oil. Because the pump used is a reciprocating pump, its action is virtually instantaneous, avoiding the delay inherent in a slower type of pump.

The oil is pumped to a coupling piston, which compresses the multi-disc portion of the coupling, thereby reducing the speed difference. From here the oil is returned to a tank via an adjustable check valve which controls the oil pressure and therefore the pressure on the coupling discs.

Electronic control means that the coupling responds ideally in a whole range of driving situations.

Generation 3+ AWD System

Volvo model years: 2003+ and 2002 S60 AWD
All [Generation 3+ AWD System] are very low in problems other than a pressure/temp sensor that has been updated. The latest [AWD system] sheds the mechanical pump altogether and uses a high pressure electrical pump so it is lighter and simpler. […] The 2002 S60 AWD and all 2003 and later use a hydraulic clutch system made by Haldex/Borg-Warner. There are 4 versions through today.

Volvo AWD Systems Explained

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One Reply to “Volvo AWD System Guide”

  1. I am looking for a manual for the complete rebuild of the AOC/Haldex for my automatic transmission 2007 Volvo S60 R.

    I have a spare unit that was delivered not fully assembled. Need to know how the clutch discs go back in, etc.

    Have NOT been able to find such a manual via searching the Web… extensively.

    Hoping you can help.

    Please advise… and THANKS!

    Regards,
    Richard

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