Category: Volvo Repair Documentation

Posts in this category are all detailed Volvo DIY tutorials or repairs with photos.

sunroof fix

Sunroof Seal Repair

To repair this I first scraped/filed off as much loose rust as I could and pried the frame as far away from the glass as I could without breaking anything using wooden wedges and continued to clean as much rust out as possible. I then applied a rust converter to the remaining material.

Steering Rack4

Replace steering rack on a Volvo 850

My car is 18 years old, and most of the bolts I removed were untouched since new. Furthermore, the lower U joint, where the steering column connects to the rack, is probably corroded together because Volvo put an aluminium U-joint on a steel spine. This means you will need to remove a lot of stuff to get the rack out, far more than the factory manual suggests. Finally, you have to jack the engine up off its side and rear mount and drop the crossmember at the same time because the engine is supported on the steering column and you have to drop the crossmember to wiggle the rack out. I found an engine support stand and some chains really helped because I could work under the car without a jack or axle stand being in the way. Penetrant and a good impact gun are your friend.